Our design team is adept in AutoCAD and Pro/Engineer modelling software and can make all forging/machining setup drawings at various stages with needed tolerances. Our team’s modelling skills allow us to make intricate milling die moulds with precision. The design team’s knowledge and skill set are augmented by computerized machines, both CNC and VMC, in tool room for precision die making.
We are equipped with the state of art cutting technology which include 4 Circular saw machines.
|ITL||80 mm dia|
|Capstone||80 mm dia|
|Capstone||125 mm dia|
Vikas forging is currently managing around 25 steel grades which includes carbon, alloy & special alloy steel, which are procured from the reputed steel Mills across India. Some mills are Kalyani Steels, Tata steel long products, JSW Steel, Arjas Steel (Earlier Known as Gerdau steels), Aarti steels and Jayaswal Neco.
Our forge shop is equipped with belt drop hammers and friction screw presses. Our seven forging machines are:
|Hammer||Friction Screw Press|
|3.0 Ton||200 Ton|
|2.5 Ton||300 Ton|
|1.5 Ton||400 Ton|
The range of our components varies from 350 gms to 40 kgs. We make round as well as varying other profiles such as shaft, balancer, fork, tie rod, flanges, etc. All our forging machines are accompanied with induction heaters and a 3-way accept reject system.
Our lab is technologically equipped to inspect all incoming raw materials.
Our CQI-9 certified heat treatment plant runs on Piped Natural Gas (PNG). It has a monthly capacity of 1000 tons and can perform Normalizing, Hardening & Tempering, and ISO Annealing. With data logger, we are able to monitor real-time process control, giving consistent microstructure quality & hardness within specified range. The ancillary setup consists of Brinell Hardness Tester with Image Analyzer, Shot Blasting, Grinding, 400-tons Knuckle Joint coining press.
Our machines are able to turn up to 300 mm dia and up to 600 mm long shafts. We have an expertise in making intricate parts that require complicated milling profiles in tight tolerances.
|CNC||6″ to 10″||50|
|VMC with Rotary||400mm to 800mm bed||10|
|Broaching||20 Tons and 12 Tons||2|
|Gun Drilling||5 mm to 20 mm dia; 600 mm depth||1|
Our machining setup is futher complemented by a fully equipped standard room.